The HE-960HI is a 96 × 96 mm DIN panel-mount conductivity meter from HORIBA's 48/96 Series, designed for advanced concentration control in food and beverage production lines, CIP/SIP processes, and high-conductivity industrial applications. Using the 4-electrode method with sanitary FES-2XX and FES-310 Series sensors (smooth, crevice-free design; cell constant 0.1 /cm), it measures conductivity up to 500 mS/cm and provides built-in concentration conversion for HNO₃, NaOH, H₃PO₄, and two user-defined chemical curves. Four isolated 4–20 mA outputs, five relay contacts, two contact inputs with range switching, and RS-485 deliver a comprehensive output suite for demanding process automation.
HE-960HI, Panel-Mount Type Conductivity Meter with Sanitary Sensor Lineup, HORIBA
The HE-960HI is a panel-mount conductivity meter from HORIBA's 48/96 Series, engineered for advanced concentration control in food and beverage manufacturing, CIP/SIP processes, and high-conductivity industrial applications. It is designed exclusively for use with HORIBA's sanitary FES-2XX (submersible insertion) and FES-310 (flow-through inline) Series sensors — smooth-surfaced, crevice-free 4-electrode sensors rated for high-pressure and high-temperature conditions that are stain-resistant and easy to clean. Conductivity is measured up to 500 mS/cm with built-in concentration conversion for three pre-programmed chemicals (HNO₃, NaOH, H₃PO₄) and two fully user-defined curves. Four isolated 4–20 mA outputs, five relay contacts, two contact inputs for remote range switching, and RS-485 make the HE-960HI a fully featured concentration controller for demanding hygienic process environments.
Key Features HE-960HI
- Sanitary 4-electrode FES-2XX and FES-310 Series sensors (cell const. 0.1 /cm) — smooth, crevice-free design rated for CIP/SIP high-pressure and high-temperature conditions.
- Conductivity up to 200 mS/cm (temperature compensated) / 500 mS/cm (uncompensated); four sub-ranges: 0–2, 0–20, 0–200, 0–500 mS/cm.
- Built-in concentration conversion: HNO₃, NaOH, H₃PO₄ (each 0–5%, pre-programmed); Option 1 and 2 user-defined curves (0–100%, user-set temperature compensation and conversion formula).
- Four isolated 4–20 mA DC outputs (max. 900 Ω); Cur4 output switchable via external contact input for multi-range concentration monitoring.
- Five relay contact outputs: R1–R4 (SPST 1a, 240 V AC / 30 V DC, 1 A) — upper/lower alarm, ON/OFF control; RF (SPDT 1c, 240 V AC / 30 V DC, 1 A) — error/anomaly alarm or maintenance.
- Two contact inputs: configurable as 4-range selection or 2-range selection + hold.
- RS-485 communication for SCADA/DCS integration.
- Temperature compensation: NaCl (ref. 25 °C), arbitrary coefficient (0–5%/°C, ref. 25 °C), or none; Pt 1 kΩ; range 0–100 °C.
- Panel face IP65 (IEC60529 / JIS C0920); 96 × 96 mm DIN; ABS case; Class II device IEC61010-1, Pollution Level 2.
- CE marked: EN61326-2-3, EN61010-1; FCC Part 15.
Applications
The HE-960HI is suited to chemical concentration control in food and beverage production lines (CIP/SIP phase monitoring), industrial process concentration management (NaOH, HNO₃, H₃PO₄ and custom chemicals), high-conductivity wastewater treatment, and any application requiring sanitary sensor compatibility with advanced multi-output concentration monitoring.
Installation and Safety Notes
Install into a standard 96 × 96 mm panel cutout. Power: 100–240 V AC, 50/60 Hz, 20 VA max. Panel face IP65; rear case IP20; terminals IP00. Operating temperature −5 to 55 °C; storage −25 to 65 °C; humidity 20–85% RH non-condensing.
Technical Specifications
| Parameter | Conductivity, Concentration, Temperature |
| Measurement method | 4-electrode conductivity |
| Compatible sensors | FES-2XX Series (sanitary submersible/insertion); FES-310 Series (sanitary flow-through); cell const. 0.1 /cm |
| Conductivity range | 0–2 / 0–20 / 0–200 mS/cm (temp. compensated); 0–500 mS/cm (uncompensated) |
| Temperature range | 0–100 °C (display −30 to 160 °C) |
| Concentration conversion | HNO₃ 0–5%; NaOH 0–5%; H₃PO₄ 0–5% (pre-programmed); Option 1 & 2: 0–100% (user-defined) |
| Repeatability (conductivity) | ±0.5% FS (0–200 mS/cm); ±1.0% FS (0–500 mS/cm) |
| Linearity (conductivity) | ±0.5% FS (0–20 mS/cm); ±1.0% FS (0–200 mS/cm); ±2.0% FS (0–500 mS/cm) |
| Temperature repeatability / linearity | ±0.2 °C / ±0.5 °C |
| Transmission output | 4 × 4–20 mA DC, isolated; max. 900 Ω; free range; Cur4 switchable by contact input |
| Contact output | R1–R4: SPST (1a), 240 V AC / 30 V DC, 1 A; alarm/ON-OFF control; RF: SPDT (1c), 240 V AC / 30 V DC, 1 A; error/anomaly/maintenance |
| Contact input | 2 × no-voltage a-contact; 4-range switching or 2-range switching + hold |
| Communication | RS-485 |
| Temperature compensation | NaCl (ref. 25 °C) / arbitrary coeff. 0–5%/°C (ref. 25 °C) / none; Pt 1 kΩ; 0–100 °C |
| Power supply | 100–240 V AC, 50/60 Hz, 20 VA max. |
| Operating temperature | −5 °C to 55 °C |
| Storage temperature | −25 °C to 65 °C |
| Humidity | 20–85% RH (non-condensing) |
| Protection rating | Panel face IP65; rear case IP20; terminals IP00 (IEC60529 / JIS C0920) |
| Installation type | Indoor panel-mount (48/96 Series, DIN 96×96 mm) |
| Housing material | ABS (panel case); PBT (terminals) |
| Dimensions (W × H × D) | 96 × 96 × 115 mm (case depth approx. 105 mm) |
| Weight | Approx. 550 g |
| Compliance | CE (EN61326-2-3, EN61010-1); FCC Part 15; Class II device IEC61010-1; Pollution Level 2 |
| Manufacturer | HORIBA Advanced Techno Co., Ltd. |
| Brand | Horiba |